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Manufacturing Infrastructure

 

Clean Rooms

Controlled environments for high-reliability builds

  • ISO 6 Cleanroom: Dedicated SMT line
  • ISO 8 Cleanroom: Box build & testing
  • 24×7 temperature & humidity control

Surface Mount Technology (SMT)

Fuji GPX-CII Printer

  • 6-sec cycle time
  • 10 μm @ 6 sigma alignment accuracy

Surface Mount Technology (SMT)

Fuji NXT-R Mounter

  • ±25 μm placement accuracy
  • Smart feeder traceability
  • Modular, high-speed configuration

Surface Mount Technology (SMT)

JT Reflow Oven

  • 15% improved heat transfer efficiency
  • Long heating zone for higher throughput
  • Nitrogen chamber with O₂ as low as 150 ppm

Surface Mount Technology (SMT)

Koh Young 3D AOI

  • 15 μm resolution
  • Height + shape + surface inspection
  • SPC-driven process improvement

Through-Hole Technologies

Wave Soldering – JT

  • Controlled fluxing, preheat & wave height
  • Stable solder pot with dross management

Through-Hole Technologies

Selective Soldering – Kurtz

  • Programmable nozzle path
  • N₂ atmosphere + top/bottom preheating
  • Parallel soldering of 4 PCBAs

Testing & Validation

Takaya Flying Probe

  • Fixture-less ICT
  • Ideal for NPI/low volume
  • Detects opens, shorts, polarity, orientation

Testing & Validation

iTest ICT

  • High-speed, high-coverage electrical testing
  • Detailed reporting for mass production

Testing & Validation

Functional Testing

  • Real operating conditions & I/O simulation
  • Firmware, interface & performance checks

Protective Processes

Conformal Coating – ANDA

  • Selective spray with controlled thickness
  • UV/thermal curing
  • Protected zones for connectors & no-coat areas

Protective Processes

Potting (1K/2K)

  • Controlled mixing, dosing & degassing
  • Bubble-free, consistent fill
  • Enhanced insulation & durability

PCB Routing & De-Paneling

Aerotech Router

  • Router/V-cut/laser processes
  • Low-stress PCB separation
  • ±0.08 mm cutting precision

Box Build Systems

Expertise in EV & Industrial Electronics

  • BMS, BCU, DTU, OBC, VIC
  • High-voltage-ready stations with safety interlocks
  • Automated screwdriving, gluing & potting
  • Recipe-driven cells for variant builds
  • MES-enabled zero-paper governance
  • Full traceability + poka-yoke + in-line QC

Box Build Systems

Assembly Capabilities

  • Harness routing, busbar integration
  • Gap fillers, pads & heat sink installation
  • Sealing: gaskets, gluing, potting
  • Firmware flashing & calibration
  • CAN/LIN/RF validation
  • ICT/FCT/EOL with torque & vision data logging

Utility & Support Infrastructure​

Power

  • 2 × 1020 KVA DG, 24 hr backup
  • 3 × 120 KVA UPS for critical systems

Air Systems

  • Dual nitrogen plants (90 m³/hr total)
  • 3 screw air compressors with integrated dryers

Security

  • 24×7 trained guards
  • AI-enabled CCTV with 90-day data retention

IT Infrastructure​

Secure. Scalable. Always Protected

Our IT backbone is built on a zero-trust philosophy, ensuring that every digital asset, process, and customer dataset is always protected and never exposed to external risks.​

ZERO-TRUST SECURITY ARCHITECTURE

  • Identity-driven access control
  • Continuous verification of users, devices & applications
  • No implicit trust across internal or external networks
  • Protection of all customer confidential assets

DATA PROTECTION ECOSYSTEM

  • End-to-end encryption for data in motion and at rest
  • Strict governance for handling sensitive information
  • Controlled environments to prevent any external exposure

SCALABLE CLOUD & NETWORK DESIGN

  • Modular, scalable IT infrastructure that grows with production demands
  • High-availability architecture ensuring uninterrupted operations
  • Intelligent resource scaling for peak manufacturing loads

RISK MANAGEMENT & CONTINUOUS MONITORING

  • Proactive vulnerability scanning and threat detection
  • Real-time system monitoring for operational resilience
  • Secure endpoint and application control across all teams

COMPLIANCE & DIGITAL GOVERNANCE

  • Role-based access management
  • Audit-ready logs for complete digital traceability
  • Policies aligned with global security best practices

BUSINESS CONTINUITY & RESILIENCE

  • Strong redundancy and failover planning
  • Secure backups for mission-critical data
  • Framework designed for uninterrupted manufacturing and customer support